Analyze the air compressor common problems and solutions
Core tip: Air compressor as a common industrial equipment, widely used in various industries. Due to long time use or improper operation, air compressor often appear some problems. This article will introduce
Air compressor as a common industrial equipment, widely used in various industries. Due to long time use or improper operation, air compressors often have some problems. In this article, we will introduce the common problems of air compressor, and provide the corresponding measures to solve them.
Problem 1: Compressor fails to start
When the air compressor can not start, you first need to check whether the power supply is normally connected to ensure that the power supply is stable. Check whether the motor is damaged or overloaded, which needs to be replaced or repaired in time. In addition, you also need to check whether the control switch of the compressor is normal, if there is any problem, you need to repair or replace.
Problem 2: Excessive compressor noise
Excessive noise is one of the common problems with air compressors. Excessive noise can be caused by loose or worn parts inside the machine that need to be tightened or replaced. In addition, the installation position of the compressor will also affect the size of the noise, you should choose a suitable location for installation to avoid the spread of noise.
Problem three: compressor exhaust temperature is too high
When the compressor discharge temperature is too high, it may be due to cooling system failure. Solutions include cleaning the cooler to ensure that the cooling effect is good; check whether the cooling fan is functioning properly, such as problems need to be repaired or replaced; check whether the cooling water is sufficient, such as insufficient need to be supplemented in a timely manner.
Problem 4: Compressor air leakage
Compressor air leakage is one of the common problems that can lead to energy waste and reduced efficiency. Solutions include checking whether the seals are intact, such as wear and tear or aging need to be replaced; check whether the pipeline connection is tight, such as loose need to be re-fixed; check whether the compressor valve is normal, such as problems need to be repaired or replaced.
Problem 5: Unstable compressor pressure
When the compressor pressure is unstable, it may be due to pressure switch failure or improper adjustment. Solutions include checking whether the pressure switch is normal, if there is a problem it needs to be repaired or replaced; adjusting the pressure range of the pressure switch to ensure that the pressure is stabilized within the set value.
Common problems with air compressors include failure to start, excessive noise, high exhaust temperature, air leakage and unstable pressure. For these problems, we can take appropriate measures to solve them, such as checking the power supply and motor, tightening or replacing parts, cleaning the cooling system, and repairing or replacing valves. Through timely maintenance and repair, we can extend the service life of air compressor and improve the working efficiency.